Designing Out Risk in Aged Care · Prepared for Bupa Villages & Aged Care

Designing Out Risk, Before the Walls Go Up

A Safety in Design engagement for Bupa Villages and Aged Care: assessing manual handling and occupational violence risk in existing homes, and turning the findings into a standardised, repeatable design blueprint for new builds and refurbishments.

Prepared for Johnathan Walters · BUPA
Safe by Design aged care room assessment
Dr Nicholas Duck

Hi Johnathan,

Thank you for the conversation and for the opportunity to support Bupa Villages and Aged Care (BVAC) on this work. As you outlined, BVAC is investing in significant capital improvement, renewal and regeneration, and wants to make sure the new homes are designed to be as safe as possible from the outset, rather than relying on retrofits and administrative controls after handover.

The two risks that matter most are clear from your own data: manual handling, the largest contributor to injuries and workers compensation claims, and occupational violence and aggression, the most frequently reported incident type. Both are strongly shaped by the built environment, which is exactly where a Safety in Design can help make a difference.

This proposal sets out a phased method: a focused desktop review, structured on-site assessment across a representative sample of homes with the people who do the work, and translation of what we find into a standardised design blueprint that can be repeated across BVAC homes and shared, if useful, with the regulator and industry.

We recommend anchoring the work at Croydon and including a representative sample of around five homes, so the blueprint is grounded in more than a single site. That is our recommended option, and the proposal also sets out a lighter and an enhanced option so you can choose the level that fits.

We have also included a digital platform as a way to bring the blueprint to life. It is a working concept that turns the standards into an interactive, visual planning tool your project teams could actually use. 

Our team brings together organisational psychology, human factors, ergonomics and the recent WorkSafe systems-thinking work in healthcare focused on occupational violence and aggression. We would be glad to tailor the scope, sequencing and commercials with you.

Warm regards,
Dr Nicholas Duck
Head of Opposite

About Opposite

Opposite combines organisational psychology, human factors and human-centred design to help organisations reduce risk, simplify complexity and turn intent into practical action in real operational environments.

HEX

Human Experience

Designing work and environments around how people actually think, feel and behave. We translate frontline engagement and lived experience into clear, system-level insight.

HEN

Human Enablement

Building leader and team capability to work well in complex, high-risk settings. Recommendations come with practical tools and behaviours, not just policies.

HCD

Human Centred Design

Co-designing solutions with the people who use the space, testing and iterating quickly so outputs are usable, intuitive and easy to action.

HF

Human Factors & Safety

Applying systems thinking to risk, workload and the built environment. Work and space design guidance is grounded in safety and performance science.

This multidisciplinary mix is well matched to Safety in Design work, where the human dynamics and the physical architecture of a space both drive the risk.

The Opportunity

It is recognised that risk elimination is most effective at the design stage. This engagement makes that principle concrete for two of the sector's hardest problems.

Internal reviews have already identified inconsistent environmental design and equipment standards, variability in work systems and workflows, and clear opportunities to embed human-centred, systems-based design. With several new developments progressing, notably at Croydon in Victoria, there is a window to design risk out at the earliest stage rather than manage it later.

There is also a genuine gap in the evidence base. Existing occupational violence and aggression guidance is oriented to hospitals, not aged care, and not to memory support. Closing that gap is part of the opportunity, and it positions this work as something the regulator and the wider sector do not yet have.

i  A repeatable output.

Ceiling hoist coverage illustration
MH-01 · Ceiling hoist coverage, bed to ensuite travel path. One of seven design standards this work would produce (note. generated with AI as one cost effective method to deploy the blueprint).

What the data tells us

  • Manual handling is the largest contributor to injuries and workers compensation claims across BVAC, with around 15 handling tasks per resident each day, most occurring at the bed.
  • Occupational violence and aggression is the most frequently reported incident type, with strong environmental and systemic contributors.
  • 40 to 45 notifiable incidents form part of the evidence base this design work would draw on.

Why design, not procedure

Administrative controls, training, procedures and safe-work method statements, do the least and fail the most under real conditions. A ceiling hoist designed into a room eliminates the lifting hazard for every one of the daily transfers, regardless of who is rostered. A mobile hoist retrofitted later depends on storage, availability and staff choice.

This engagement deliberately rewards the top of the hierarchy of control: eliminate and engineer first, and treat administrative controls as the last resort, not the plan.

Objectives

The engagement is designed to meet BVAC's stated goals: identify the risks, develop evidence-based design inputs, and standardise safer environments across the portfolio.

What we will achieve

  • Identify and confirm manual handling and OVA risks within existing care home environments.
  • Develop evidence-based design inputs for new facilities.
  • Establish a standardised blueprint for safer care environments.
  • Establish a standardised equipment list and process to support operationalisation of new environments.

The outcomes this supports

  • BVAC meeting its legislative requirements.
  • Reduced manual handling injuries and associated costs.
  • Reduced OVA risks, incidents, injuries and associated costs.
  • Improved resident safety and dignity.
  • Standardisation of design across new facilities.

Proposed Method

The method starts with the work as it is currently performed in homes, then translates those findings into practical design inputs, equipment requirements and a repeatable Safety in Design blueprint. It is designed to be practical, evidence-based and proportionate.

The sampling logic

We recommend starting with Croydon as the anchor site, then including a representative sample of approximately four further homes: one Adelaide location to inform future capital planning, and three Victorian homes selected for contrast across layouts, resident profiles, memory support environments, better-practice examples and known design or operational challenges.

A five-home sample gives BVAC a more representative evidence base for standardisation than relying on one site alone.

The site-visit model

Because visits involve both observation and engagement, each is undertaken by two consultants: one leads the discussion or observation while the other captures task detail, environmental constraints, measurements, equipment issues, photographs where permitted, and emerging risk themes.

Approximately six hours per site (around 12 consultant hours), structured to gather evidence without disrupting care delivery.
Anchor

Croydon

Immediate development priority (VIC)

Capital planning

Adelaide

One SA location

Contrast

Victorian home

Different layout / model

Contrast

Victorian home

Memory support focus

Contrast

Victorian home

Better practice / challenge

Nine phases, six core deliverables

1

Mobilisation and scope confirmation

Confirm the final scope with BVAC: nominated homes, priority room types, site access and privacy requirements, available documentation, stakeholder groups, and the sampling logic. Confirm the specific manual handling and OVA risk areas to be assessed.

Deliverable: Mobilisation and fieldwork plan (scope, site sample, document request list, engagement approach, fieldwork schedule, assumptions).
2

Desktop review and evidence scan

A focused review before site so assessments are targeted. Review approximately 15–20 core BVAC documents (risk assessments, manual handling and OVA reviews, tactical reviews, incident summaries, workers compensation data, equipment and design standards), plus the external standards in the brief and a targeted practice scan for memory support, dementia behaviours, acoustics, wayfinding, dignity and staff safety.

Deliverable: Desktop review and evidence summary (internal themes, relevant standards, external practice insights, priority risk themes to test on site).
3

Assessment framework and site-visit preparation

Convert the desktop review into a practical fieldwork method: observation criteria, interview prompts, task-analysis prompts and environmental assessment criteria across both manual handling (force, posture, repetition, working space, transfer pathways, hoist coverage, ensuite, bed access, storage, circulation, workflow) and OVA (triggers, layout, noise, sightlines, blind spots, retreat paths, duress, staff positioning, entry/exit, memory-support design). Plan the site schedule for efficient use of staff time.

Deliverable: Site assessment framework (observation method, discussion guide, task-analysis prompts, environmental criteria, visit structure).
4

Site-based observation and stakeholder engagement

Direct observation and engagement across the five homes, two consultants per site, approximately six hours each. Opening discussion with the GM or clinical lead, structured observation of high-risk tasks, walkthroughs of rooms, ensuites, corridors, kitchen, laundry, cleaning and outdoor areas, and targeted conversations with care teams, WHS reps and safety champions. Purpose: understand work-as-done, not work-as-imagined. We expect to engage approximately 35–40 staff. Adelaide allows two days including travel; broader fieldwork planned as an approximately two-week window.

Deliverable: Site assessment findings summary (consolidated findings, observed MH risks, OVA environmental drivers, equipment and layout constraints, better-practice examples, priority design implications).
5

Online interviews and broader staff input

Supplement observation with approximately 8–12 online interviews or small-group sessions to capture insight from people unavailable on visit days, including WHS reps, clinical leaders, operational managers, project/design stakeholders, procurement or facilities representatives, and staff from homes outside the sample. This tests whether site findings are isolated or common patterns across BVAC.

Deliverable: Stakeholder engagement summary, integrated with site findings to validate common themes and broader design implications.
6

Analysis and risk synthesis

Consolidate the evidence into a structured risk synthesis: the main manual handling and OVA risk themes, the design features contributing to them, and the controls most likely to reduce risk at the design stage. Distinguish risks that can be eliminated or engineered out from those dependent on administrative controls, and separate general aged care from memory support, where noise, wayfinding, visibility, lighting, contrast, crowding, outdoor access and safe observation and retreat all matter differently.

Deliverable: Risk and design implications synthesis (prioritised MH and OVA themes, work-as-done insights, hierarchy-of-control analysis, general and memory-support considerations, priority design implications).
7

Design principles, equipment list and blueprint development

Translate findings into practical guidance. For manual handling: room size and configuration, bed access, transfer space, ceiling hoist coverage, ensuite access, bariatric requirements, storage, circulation, falls recovery and equipment integration. For OVA: environmental triggers, noise reduction, sightlines, blind spots, retreat options, duress, access control, staff positioning, wayfinding, lighting, contrast and memory-support design. Developed as a standard with flexibility: a repeatable model with configurable considerations (see concept below).

Deliverable: Draft Safety in Design blueprint (MH design principles, OVA-informed environmental principles, room and task-area guidance, memory support considerations, equipment and infrastructure recommendations, prioritised actions).
8

Visual standards and optional illustrations

Develop a practical visual standards library. Each standard includes a plain-language description, the risk it addresses, source references, design considerations and a simple visual. Options 1 and 2 use AI-generated technical-style illustrations, suitable for concept, internal guidance and early deployment (not certified architectural drawings). Option 3 includes professional technical illustrations for priority standards, for external sharing with the regulator and industry.

Deliverable: Visual standards package (AI-generated concept illustrations in the base option; optional professional upgrade for selected priority standards).
9

Final report, case study and handover

Package the work into a practical set of outputs: assessment report, risk findings, design recommendations, MH and OVA design considerations, equipment and infrastructure recommendations, prioritised actions and the standardised blueprint. Prepare a de-identified generic case study for the regulator and industry, and run a handover session to transfer ownership of the blueprint and explain how to apply it to Croydon and future developments.

Deliverable: Final Safety in Design package (final report, blueprint, equipment recommendations, visual standards, prioritised action register, generic case study, handover session).

Six core deliverables

  • Mobilisation and fieldwork plan.
  • Desktop review and evidence summary.
  • Site assessment and stakeholder findings summary.
  • Risk and design implications synthesis.
  • Safety in Design blueprint and equipment recommendations.
  • Final Safety in Design package and case study.

Alignment with standards

The work will demonstrate consideration of, and alignment with, relevant WHS and OHS legislation and Codes of Practice, and in particular:

  • WorkSafe Victoria: Designing workplaces for safer handling of people.
  • WorkSafe Victoria: Transferring people safely.
  • WorkSafe Victoria: Prevention and management of violence and aggression in health services.
  • Australasian Health Facility Guidelines (AusHFG).
  • Dementia Training Australia: Environmental Design Resources.

The Design Standards

The blueprint is built from a set of visual design standards, each grounded in a published source and expressed as a technical illustration a project team can work from. A representative example set is shown below.

Ceiling hoist coverage
MH-01 · MANUAL HANDLING

Full-coverage ceiling hoist

Room-wide track coverage for the bed-to-ensuite travel path, so the daily transfers are engineered rather than manual.

Source: WorkSafe Victoria
Bed transfer clearance
MH-02 · MANUAL HANDLING

Transfer clearance around the bed

Clear working zones on both sides of the bed for safe two-person and hoisted transfers, with obstructions kept out.

Source: Australasian Health Facility Guidelines
Accessible ensuite setout
MH-03 · MANUAL HANDLING

Accessible ensuite setout

Turning circle, grab rails and a level-access shower so toileting and showering can be done without lifting.

Source: WorkSafe Victoria
Sightlines and passive observation
OVA-01 · OCCUPATIONAL VIOLENCE

Sightlines and passive observation

Clear lines from door to bed and ensuite, reducing the surprise and disorientation that drive responsive behaviours.

Source: Dementia Training Australia
Safe retreat and duress
OVA-02 · OCCUPATIONAL VIOLENCE

Safe retreat and duress

An unobstructed egress path and duress point placement so staff are never cornered when a situation escalates.

Source: WorkSafe Victoria
Acoustic trigger reduction
ENV-01 · ENVIRONMENT

Acoustics and designing out irritation

Noise-source attenuation and acoustic treatment to remove a leading environmental trigger for agitation.

Source: Dementia Training Australia

A seventh standard, ENV-02 (light, contrast and wayfinding), completes the initial set. Each standard carries a full source citation and can hold an approved technical drawing.

A Digital Platform

A concept we have already begun designing and developing, offered as an optional way to deploy the standards. It turns the blueprint into an interactive planning tool, so the standards are used at the point of design rather than filed away.

Safe by Design platform
1

Set the context

Capture project type, room purpose and resident profile. A memory support bedroom carries different rules to a bariatric ensuite, and the tool tailors guidance accordingly.

2

Design on a live plan

Arrange ceiling hoist coverage, beds, doors, ensuites and sightlines on a scaled floor plan. Reach zones, transfer clearances and blind spots update as you move things.

3

Read the residual risk

A plain-language risk score for manual handling and OVA, the equipment the design assumes, and the outstanding actions, each linked back to the standard that explains why.

Why it helps

A written standard is only as good as its use at the drawing board. The platform makes the blueprint tangible: project teams, architects, clinicians and WHS specialists can explore the consequences of a design decision in real time, and see the standard that supports each recommendation. It also gives BVAC a repeatable, auditable record of how safety was designed into each room.

What already exists

We have built a working prototype: a landing experience, a project setup flow, an interactive room designer with live risk feedback, and a visual standards library with source references and technical illustrations. It is a genuine, clickable concept, not a mock-up, and it is ready to demonstrate.

Included in Options 2 and 3, or available standalone. See Cost Options for the tier bundled with each.
📱

See the working prototype

A live, clickable demonstration of the Safe by Design platform, built around a Croydon memory-support bedroom.

Launch →

Effort & Timeline

The recommended representative sample is an approximately two-week fieldwork window inside a broader engagement, delivered by two consultants on site and grounded in participatory ergonomics throughout.

1–3
Mobilise, Review & Prepare
4–5
Fieldwork & Engagement
6–7
Synthesis & Blueprint
8–9
Visuals, Case Study & Handover

Participatory throughout

Consistent with BVAC's current risk assessment methodology, we design with the people who do the work: General Managers and clinical leaders set direction and context; care teams (AINs, RNs) surface work-as-done and the real friction in daily tasks; and WHS specialists and safety champions ground the work in BVAC's systems and obligations.

Outcome: design inputs that reflect how care is really delivered, not how it looks on paper.

What the recommended option involves

  • Approximately 5 homes, with Croydon as the anchor and one Adelaide location.
  • Two consultants per site visit, approximately six hours on site each.
  • Approximately 35–40 direct staff engagements, plus 8–12 online interviews or small-group sessions.
  • AI-generated visual standards, with an optional upgrade to professional technical illustrations.
  • Full blueprint, report, equipment list, generic case study and handover session.

The Team

A multidisciplinary team spanning organisational psychology, human factors, ergonomics and behavioural science, with direct experience in WorkSafe healthcare work on occupational violence and aggression.

Dr Nicholas Duck

Dr Nicholas Duck

Head of Opposite · Project Oversight

Doctor of Organisational Psychology with deep experience in facilitation, business improvement, human-centred design and human factors.

Nick founded Opposite and provides senior oversight and quality assurance across the engagement, keeping the approach coordinated and grounded in what BVAC needs.

He is a sought after specialist in the field of safety in design, often invited to help simplify and improve the effectiveness of this process with more human-centred approaches.

Oversight & Quality
Strategic Framing
Human Factors
Dr Ramsay Dixon

Dr Ramsay Dixon

Senior Consultant · Clinical & Forensic Psychologist

Workplace wellbeing specialist with deep expertise in mental health, psychosocial risk and high-risk work environments.

A registered Clinical and Forensic Psychologist, Ramsay combines rigorous psychological insight with practical, systems-focused consulting. He played a key role in Opposite's WorkSafe OVA project across acute adult and adolescent mental health settings, leading sector consultation, workshop facilitation and OVA risk analysis, and is skilled at translating complex clinical, organisational and regulatory issues into clear actions.

Clinical & Forensic Psychology
OVA & Psychosocial Risk
Lived-Experience Facilitation
Damien Colabattista

Damien Colabattista

Organisational Psychologist · Human Factors Specialist

Organisational psychologist and human factors specialist working at the intersection of risk, behaviour and system design.

Damien has contributed to safety and operational improvement in high-risk environments, including recent WorkSafe systems-thinking work in healthcare on occupational violence and aggression. He brings strengths in stakeholder engagement and workshop design, helping people understand risk and align around priorities.

Human Factors
Risk & Systems Thinking
Stakeholder Engagement
Mark Andrew

Mark Andrew

Ergonomist · Human Factors & Risk Specialist

Experienced ergonomist, engineer and human factors specialist with more than 30 years across ergonomics, risk management and safety in high-risk industries.

Mark's background spans transport, energy, utilities, resources and healthcare, with particular expertise in systems-based risk analysis and human factors integration. He brings deep technical credibility to work involving safety, risk and work design, and helps organisations reframe risk through a practical systems thinking lens.

Ergonomics
Systems-Based Risk Analysis
Work & Facility Design
Duygu Serbetci

Duygu Serbetci

Human Factors & Behavioural Science Consultant

Human factors and behavioural science consultant supporting risk, safety and systems improvement across operational environments.

Duygu has contributed to recent WorkSafe healthcare work on occupational violence and aggression, applying systems thinking to identify contributing factors and intervention opportunities. She is skilled at translating complex technical and safety information into clear, accessible materials that support safer, more consistent behaviours.

Behavioural Science
Applied Research
Communication Design

Related Experience

Safety in Design is core to how Opposite works. A selection of projects where we have applied human factors and environmental design to reduce risk in complex, real-world environments.

Occupational Violence & Aggression · Acute Mental Health

OVA Systems Review for Acute Mental Health

Opposite completed a comprehensive review of occupational violence and aggression risk across adult and adolescent acute mental health settings, understanding the complex system of factors behind violence and aggression and identifying practical ways to reduce risk through service delivery, operations and physical design.

Recognising OVA as a systems issue rather than isolated incidents, we applied the AxiMap systems thinking methodology in structured, risk-based workshops with public and private mental health services, examining the drivers of OVA, the interaction of organisational, environmental and human factors, existing protective controls, and the role of physical design, layout and wayfinding. We also designed and facilitated dedicated sessions with people with lived and living experience, led by our clinical and forensic psychologist in a psychologically safe setting.

  • Systems analysis visually mapping the interconnected causes of OVA risk
  • Prioritised recommendations from conventional to system-level interventions
  • Lived-experience consultation embedded in the analysis
Major Transport Infrastructure

Safety in Design at scale

Across the Caulfield to Dandenong Level Crossing Removal, the North-East Program Alliance and the Western Program Alliance, we embedded safety, usability and maintainability into design from early development through to assurance.

On Caulfield to Dandenong we reviewed more than 200 designs across all phases, alongside user-centred design, requirements management and specialist safety advice. On the North-East Program Alliance we completed 100+ design reviews and a human factors study of a new underpass, covering maintenance, detrainment and crime prevention. On the Western Program Alliance we delivered design reviews, a U-trough maintenance-access study, a construction-safety study and assurance case support.

  • Hundreds of design reviews across major transport programs
  • Safety treated as a practical design discipline, not a compliance exercise
  • Integrated worker, passenger, operational and maintenance safety
Occupational Violence · Environmental Design

North Melbourne Community Centre

We were invited to reimagine how a community centre could feel safer, calmer and more welcoming, especially for people who might be vulnerable, distressed or at risk of conflict.

Starting with site visits led by our behavioural and environmental design specialists, and working within the existing structure and budget, we identified design risks and opportunities to reduce tension and improve staff wellbeing. We developed concept designs spanning layout, lighting, sightlines, artefacts and materials, and a detailed diagnostic using a Crime Prevention Through Environmental Design (CPTED) framework to rate each area and prioritise what to fix first.

  • Reduced environmental triggers linked to conflict and aggression
  • Increased sense of safety and calm through space design
  • Prioritised fit-out improvements using a CPTED-based diagnostic
Wayfinding · Emergency Egress

Melbourne Underground Rail Loop

The Melbourne Underground Rail Loop sought design inspiration to improve emergency egress and wayfinding across its historic underground stations, each with unique operational, architectural and heritage constraints.

We undertook site observations, stakeholder interviews and human factors risk assessments to understand how passengers navigate the stations in normal and emergency conditions. From this we recommended ways to simplify wayfinding, improve the visibility and interpretation of escape routes, and make signage more consistent across the network, alongside accessibility enhancements and clearer visual cues for faster decision-making under pressure. We were later advised that elements of the concept informed subsequent signage upgrades across Melbourne's underground stations.

  • Simplified wayfinding and clearer emergency escape routes
  • Human-factors-led assessment of navigation under pressure
  • Concept elements informed later network signage upgrades

Cost Options

Three fixed-price options, exclusive of GST, scaled to how representative a sample BVAC wants. Final pricing is confirmed once the number of homes, travel, document volume and preferred level of illustration are set.

Option 1

Focused Croydon-led assessment

$82,000 ex GST
plus travel where required
  • Approximately 3 homes, Croydon-anchored.
  • Two consultants per site visit, ~3 site visits.
  • Approximately 15–25 staff engagements.
  • Limited online interviews.
  • AI-generated visual aids.
  • Concise blueprint and recommendations report.
  • Digital platform not included (available separately).
Move quickly and primarily inform Croydon; a less representative base for broader standardisation.
Option 3

Enhanced blueprint & industry-ready package

$178,000 ex GST
plus travel expenses
  • Approximately 6–7 homes, Croydon and Adelaide included.
  • Two consultants per site visit.
  • Approximately 40–60 staff engagements.
  • Approximately 12–18 online interviews.
  • Professional technical illustrations for priority standards.
  • Regulator and industry-ready case study version.
  • Additional executive or design team workshop.
  • Includes the advanced room designer platform tier with live risk feedback.
For a flagship Safety in Design case study or a formalised internal design standard.
Recommended position: Option 2 gives a defensible representative sample without over-scoping. Croydon stays the immediate priority while the blueprint is not based on one site alone, and it bundles the digital platform so the standards are deployed through a working tool rather than a static document.
Commercial notes
  • All figures are fixed-price lump sums, exclusive of GST, with final pricing confirmed on scope.
  • Travel, accommodation, printing and out-of-pocket expenses are excluded unless explicitly scoped.
  • Options 2 and 3 include the digital platform at the tier noted; Option 1 is consulting-only, with the platform available separately.
  • Platform hosting, maintenance and updates are quoted separately as an ongoing annual subscription.
  • Progress payments are linked to milestones and confirmed at contracting.
Q32026

Availability & timing

We can begin mobilisation and the desktop review promptly, then run the on-site assessment as an approximately two-week fieldwork window sequenced around access to the nominated homes and the Croydon programme. Adelaide is planned as a two-day visit including travel. We would confirm the final home sample, the fieldwork schedule and whether the optional platform is scoped in at kick-off. Indicative timing shown; to be confirmed with BVAC.

Let's design the risk out.

This engagement turns BVAC's Safety in Design intent into a practical, repeatable blueprint, with an optional digital platform to keep it alive at the point of design. We would be glad to tailor the scope, sequencing and commercials with you.